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Multiple- Color Customization High Temperature Resistant Double-Wall Heat Shrink Tube
Heat Shrink Tube

Multiple- Color Customization High Temperature Resistant Double-Wall Heat Shrink Tube

Product Overview

Double wall heat shrink tubing, also known as adhesive-lined heat shrink tubing, is an industrial-grade protective sleeve manufactured through a dual-layer co-extrusion process using radiation-crosslinked polyolefin and hot melt adhesive. Its unique dual-layer composite structure features an outer layer that provides excellent insulation, flame retardancy, and mechanical protection, and an inner adhesive layer that melts and flows upon heating to form a high-strength, reliable seal. Its primary functions include insulation, sealing, waterproofing, corrosion resistance, and leak prevention, making it widely used for permanent protection and encapsulation of wiring harnesses, cable splices, metal pipes, and electronic components.

    Product Features

    • ◎ ‌‌Superior Sealing & Waterproof Performance

      The inner hot melt adhesive has a low melting point and strong adhesion. During heating and shrinkage, it melts to fully fill irregular gaps on the surface of the wrapped object, bonding firmly to various materials like plastic, rubber, and metal, achieving reliable waterproof, moisture-proof, and airtight sealing.

    • ◎ ‌‌Excellent Insulation & Mechanical Protection

      The outer radiation-crosslinked polyolefin material offers high insulation resistance, good flame retardancy (except for clear types), and high mechanical strength. The medium-wall design maintains a degree of flexibility while effectively enhancing overall protection against abrasion, cutting, and mechanical stress buffering.

    • ◎ ‌‌Broad Temperature Range & Stable Shrinkage

      The product maintains stable performance within a continuous operating temperature range of -45℃ to 125℃ (clear type: -45℃ to 105℃). The initial shrinkage temperature starts around 70℃ or above, with full shrinkage typically achieved at 125℃, ensuring a quick and even shrinking process.

    • ◎ ‌‌‌‌Strong Environmental Adaptability

      The structure adapts well to irregularly shaped objects. The crosslinked polymer material exhibits excellent resistance to chemical solvents, acids/alkalis, and aging, suitable for various complex environments.

    • ◎ ‌‌‌‌‌Flexible Specifications & Environmental Safety

      Available in multiple shrink ratios such as 2:1, 3:1, 4:1, etc., to fit cables and connectors of different sizes. The product complies with ROHS environmental standards, ensuring no release of hazardous substances.

    Product Characteristics Parameter

    3:1 Environmental Double Wall Heat Shrink Tube

    Product Performance

    Test Method

    Performance Index

    Tensile Strength(MPa)

    ASTM D2671

    ≥12

    Breakage Elongation(%)

    ASTM D2671

    ≥300

    Tensile Strength after Heat aging(MPa)

    UL224 158℃× 168h

    ≥7.3

    Breakage Elongation after heat aging (%)

    UL224 158℃× 168h

    ≥200

    Breakdown Strength (KV/mm)

    UL224

    2500V maintain 60S No breakdown

    Volume Resistivity( Ω.m)

    IEC 93

    ≥1×1014

    Operating Temperature Range

    -45℃~125℃

    Rated Voltage

    600V

    Shrinkage Temperature

    Beginning Shrinkage Temperature 70℃, Lowest  fully  contracted  Temperature

    125℃, Shrinkage Operating Temperature 125℃~200℃

    Shrinkage Ratio/Axial Shrinkage Ratio

    Shrinkage Ratio 3:1/Axial Shrinkage Ratio ≤±8%

    Environmental Performance

    Compliant with the EU ROHS standards

    Standard Color

    Black( Other Colors are available as per customization)

    Printing Content: E203950  us  WOER  SBRS  TUBE (Φxx)

    Material: (1) EVA;  (2) Hot Melt Adhesive

    Hot Melt Adhesive Performance Parameter

    Hot Melt Adhesive Performance

    Performance

    Test Method

    Performance Index

    Water Absorption

    ASTM-D570

    <0.2%

    Softening Point

    ASTM-E8

    95℃

    Peel Strength(PE)

    ASTM-D1000

    120N/25m

    Peel Strength(AL)

    ASTM-D1000

    80N/25m

    ‌Product Specifications & Parameters

    • ◎ ‌‌Structure & Material‌: Dual-layer structure. Outer layer: Radiation-crosslinked polyolefin; Inner layer: Hot melt adhesive.
      ◎ ‌‌Standard Color‌: Black is standard. Clear or other special colors can be customized per customer request.
      ◎ ‌‌Shrink Ratio‌: Available in various specifications like 2:1, 3:1, 4:1.
      ◎ ‌‌Temperature Characteristics‌:
      ◎ ‌‌Continuous Operating Temp.‌: -45℃ ~ +125℃ (standard); -45℃ ~ +105℃ (clear).
      ◎ ‌‌Initial Shrinkage Temp.‌: ≥ 70℃.
      ◎ ‌‌Full Shrinkage Temp.‌: ≥ 125℃.
      ◎ ‌‌Physical & Electrical Properties‌: Excellent electrical insulation, flame retardancy (non-clear types), flexibility, and weather resistance.
      ◎ ‌‌Environmental Certification‌: ROHS compliant.

    ‌Primary Application Fields

    • ◎ Automotive & Marine Manufacturing‌: Waterproofing, insulation, and vibration damping for engine wiring harnesses, sensor cables, and automotive electronic connectors.
      ◎ Power & Energy Engineering‌: Waterproof sealing and corrosion-resistant insulation for medium/low voltage power cable joints and terminations, connection protection for outdoor electrical equipment.
      ◎ Electronics, Appliances & Communications‌: Solder joint protection on PCB, wire harness bundling and identification, insulation encapsulation for components like resistors/capacitors, and cable splice protection in communication base stations.
      ◎ Industrial Equipment & Piping‌: Anti-corrosion wrapping for metal pipes and valves, sealing and mechanical buffering for pneumatic/hydraulic lines, abrasion protection for equipment cables.
      ◎ Consumer Products‌: Strain relief and insulation sealing at cable exits for internal wiring of household appliances and power adapters.

    ‌Primary Application Fields1
    ‌Primary Application Fields2
    ‌Primary Application Fields3

    ‌Installation & Usage Guide

    • ◎ ‌Preparation‌:
      • Ensure the surface of the cable or object to be wrapped is clean, dry, free of oil, and sharp burrs. Select the appropriate double-wall heat shrink tubing size based on the object's maximum diameter (the recovered inner diameter should be slightly smaller than the object's diameter).

      ◎ ‌Installation Steps‌:
      • Slide the double-wall heat shrink tubing over the desired location.
      • Using a heat gun, oven, or other heating tool, apply heat evenly from the middle or one end, moving along the axis and circumference.
      • Observe the tubing shrinking uniformly until it tightly conforms to the object. The inner adhesive should melt and slightly extrude from both ends, forming smooth sealing beads.
      • Allow the tubing to cool and solidify naturally after heating.

      ◎ ‌Precautions‌:
      • Keep the heat gun moving continuously during heating to avoid localized overheating that could char the outer layer or carbonize the inner adhesive.
      • Ensure the heating temperature reaches the full shrinkage requirement to allow the inner adhesive to melt completely for optimal sealing.
      • Store the product in a cool, dry place away from direct sunlight and high temperatures.

    Environmental Standard Parameter: Complaint with the EU ROHS Standards

    Environmental Material

    Content(PPm)

    Test Method

    Cadmium(Cd)

    ≤100

    IEC 62321/2ND CDV(111/95/CDV),ICP-OES

    Plumbum(Pb)

    ≤1000

    IEC 62321/2ND CDV(111/95/CDV),ICP-OES

    Mercury(Hg)

    ≤1000

    IEC 62321/2ND CDV(111/95/CDV),ICP-OES

    Chromium(Cr)

    ≤1000

    IEC 62321/2ND CDV(111/95/CDV),UV-Vis

    PBB

    ≤1000

    IEC 62321

    PBDE

    ≤1000

    IEC 62321

    Product Specification Sheet

    Specifications

    Before Contraction Size(mm)

    After Contraction Size(mm)

    Package Standard

     Inch

     mm

     Min. Inner Diameter  (D)

    Max. Inner Diameter (D)

    Total Wall Thickness T+t (t)

    Adhesive Layer Wall Thickness (t)

     M/Tray

     M/PC

    1/8

    φ3.2

    ≥3.2

    ≤1.00

    0.90±0.30

    0.40±0.20

    200

    3/16

    φ4.8

    ≥4.8

    ≤1.60

    1.05±0.30

    0.40±0.20

    100

    1/4

    φ6.4

    ≥6.4

    ≤2.20

    1.25±0.30

    0.45±0.20

    100

    5/16

    φ7.9

    ≥7.9

    ≤2.70

    1.35±0.30

    0.45±0.20

    100

    3/8

    φ9.5

    ≥9.5

    ≤3.20

    1.45±0.30

    0.50±0.20

    50

    1.22

    1/2

    φ 12.7

    ≥12.7

    ≤4.20

    1.65±0.30

    0.50±0.20

    1.22

    5/8

    φ 15.0

    ≥15.0

    ≤5.20

    1.80±0.30

    0.55±0.30

    1.22

    3/4

    φ 19.1

    ≥19.1

    ≤6.30

    1.95±0.30

    0.60±0.30

    1.22

    1

    φ25.4

    ≥25.4

    ≤8.50

    2.00±0.40

    0.60±0.30

    1.22

    5/4

    φ30.0

    ≥30.0

    ≤10.20

    2.15±0.40

    0.65±0.30

    1.22

    3/2

    φ39.0

    ≥39.0

    ≤13.50

    2.45±0.40

    0.75±0.30

    1.22

    2

    φ50.0

    ≥50.0

    ≤17.00

    2.75±0.40

    0.80±0.30

    1.22

    5/2

    φ64.0

    ≥64.0

    ≤21.00

    3.05±0.40

    1.05±0.30

    1.22

    3

    φ75.0

    ≥76.0

    ≤25.00

    3.05±0.50

    1.05±0.40

    1.22

    7/2

    φ90.0

    ≥90.0

    ≤30.00

    3.10±0.50

    1.05±0.40

    1.22

    4

    φ100.0

    ≥100.0

    ≤34.00

    3.10±0.50

    1.10±0.40

    1.22

    5

    φ125.0

    ≥125.0

    ≤42.00

    3.15±0.50

    1.10±0.40

    1.22

    Note

    • Other Sizes are available as per customization.

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