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Extremely High Insulation Performance Busbar Heat Shrink Tube in China factory directly
Heat Shrink Tube

Extremely High Insulation Performance Busbar Heat Shrink Tube in China factory directly

Product Overview

Busbar heat shrink tubing is a specialized electrical insulation product designed for substations and high/low-voltage switchgear busbars. Made from radiation-crosslinked polyolefin, it enables compact layout by reducing phase spacing while offering comprehensive protection against moisture, dust, and corrosion.

  • Material: (Radiation-Crosslinked Polyolefin)
  • Color: (Red, Yellow, Green)
  • Density: 1.2 g/cm³
  • Water Absorption: ≤0.5%
  • Certification Standard: UL 224, ROHS 2.0, IEC 60811-1-1

Product Features

  • ◎ ‌Excellent Electrical Insulation

    • Voltage ratings: 1KV, 10KV, 35KV, catering to diverse voltage scenarios.
    • Breakdown voltage: ≥35KV/mm, ensuring safe operation in high-voltage environments.
    • Insulation resistance: ≥10¹⁴ Ω·cm, effectively isolating contaminants and preventing leakage.

  • ◎ ‌Good Flame Retardancy and Safety

    • Shrink ratio: 2:1 or 3:1 (radial shrinkage ≥50%), ensuring tight adherence to busbar surfaces.
    • Shrinkage temperature: starts at 80℃, fully shrinks at 120℃, with fast shrinkage speed.
    • Continuous operating temperature: -55℃~105℃, suitable for extreme climates.
    • Tensile strength: ≥10.5 N/mm², with high tear resistance to prevent installation damage.

  • ◎ ‌Environmental & Chemical Resistance

    • Chemical resistance: withstands acid, alkali, and salt corrosion, extending busbar lifespan.
    • Moisture & dust resistance: dense insulation layer prevents water vapor and dust ingress, maintaining stable electrical performance.
    • Animal protection: prevents short circuits caused by rodents or snakes.

  • ◎ ‌‌‌Safety & Compliance

    • Flame retardancy: UL 224 certified, meeting VW-1 standards for fire safety.
    • Environmental compliance: ROHS 2.0 compliant, lead-free and halogen-free, supporting sustainability.

‌Technical Specifications

Parameter

Value

Material

(Radiation-Crosslinked Polyolefin)

Color

(Red, Yellow, Green)

Density

1.2 g/cm³

Water Absorption

≤0.5%

Certification Standard

UL 224、ROHS 2.0、IEC 60811-1-1

Applications

  • ◎ Substation busbar protection: reduces phase spacing, preventing short circuits and accidental electric shocks.
    ◎ High/low-voltage switchgear: offers insulation, anti-rust, and mechanical protection, adapting to miniaturization trends.
    ◎ Industrial equipment: safeguards busbar connections in motors, transformers, etc.

Applications1
Applications2
Applications3

Installation Instructions

  • ◎ ‌‌Preparation Steps

    • Clean busbar surfaces to remove oil and dust.
    • Select tubing size based on busbar dimensions.

  • ◎ ‌‌Shrinkage Operation

    • Heat with a heat gun or oven at 120℃~140℃ until fully shrunk.
    • Avoid localized overheating to prevent material degradation.

  • ◎ ‌‌Quality Inspection

    • Post-shrinkage inspection: ensure no wrinkles or bubbles; insulation thickness deviation ≤±10%.
    • For irregular busbar joints, use custom tubing for segmented protection.

‌Packaging & Storage

  • ◎ Packaging: coiled or straight-cut, 50 meters per roll, sealed in moisture-proof bags.
    ◎ Storage conditions: -20℃~30℃, relative humidity <70%, avoid direct sunlight.

Key Advantages Summary

  • ◎ Compact design: reduces phase spacing, enhancing space efficiency.
    ◎ Full environmental protection: moisture, dust, corrosion, and animal-resistant.
    ◎ Safety compliance: UL, ROHS certified, ensuring electrical safety.
    ◎ Easy installation: fast shrinkage, simplifying construction.

Performance Parameter

Test Item

Test Method

Test Value

Tensile Strength

ASTM D638

12MPA

Breakage Elongation

ASTM D638

300%

Tensile Strength after aging

ASTM D638

10MPA

Elongation after aging

ASTM D638

220%

Longitudinal Shrink Ratio

ASTM D2671

±5%

Dielectric Constant

ASTM D2671

18Ω.CM

Breakdown Strength

ASTM D149

25KV/MM

Volume Resistivity

ASTM D257

1014Ω.CM

Volume Resistivity at 20

ASTM D257

1014Ω.CM

Oxygen Index

ASTM D2863

26%

Water Absorption

ASTM D570

0.2%

Density

ASTM D792

1.25G/CM3

Eccentricity

ASTM D792

30%

Fully Contraction Temperature Ratio

ASTM D792

130±5

Test Item

Test Method

Test Value

Tensile Strength

ASTM D638

13MPA

Breakage Elongation

ASTM D638

450%

Tensile Strength after aging

ASTM D638

12MPA

Elongation after aging

ASTM D638

400%

Longitudinal Shrink Ratio

ASTM D2671

±5%

Dielectric Constant

ASTM D2671

18Ω.CM

Breakdown Strength

ASTM D149

25KV/MM

Volume Resistivity

ASTM D257

1014Ω.CM

Volume Resistivity at 20

ASTM D257

1014Ω.CM

Oxygen Index

ASTM D2863

30%

Water Absorption

ASTM D570

0.2%

Density

ASTM D792

1.25G/CM3

Eccentricity

ASTM D792

30%

Fully Contraction Temperature Ratio

ASTM D792

130±5

Product Specification Sheet

Specification

Before Contraction

After Contraction

Packing Method

Inner Diameter(MM)

Wall Thickness(MM)

Inner Diameter(MM)

Wall Thickness(MM)

LMPG-10-φ12/6

12±0.1

0.63±0.05

12±0.1

1.25±0.05

25M/Roll

LMPG-10-φ16/8

16±0.1

0.75±0.05

16±0.1

1.5±0.05

25M/Roll

LMPG-10-φ20/10

20±0.1

0.80±0.05

20±0.1

1.6±0.05

25M/Roll

LMPG-10-φ25/12.5

25±0.1

0.85±0.05

25±0.1

1.75±0.05

25M/Roll

LMPG-10-φ30/15

30±0.1

0.90±0.05

30±0.1

1.85±0.05

25M/Roll

LMPG-10-φ40/20

40±0.1

0.98±0.05

40±0.1

2.0±0.05

25M/Roll

LMPG-10-φ50/25

50±0.1

0.98±0.05

50±0.1

2.0±0.05

25M/Roll

LMPG-10-φ60/30

60±0.1

1.05±0.05

60±0.1

2.1±0.05

25M/Roll

LMPG-10-φ70/35

70±0.1

1.05±0.05

70±0.1

2.1±0.05

25M/Roll

LMPG-10-φ80/40

80±0.1

1.15±0.05

80±0.1

2.3±0.05

25M/Roll

LMPG-10-φ90/45

90±0.1

1.15±0.05

90±0.1

2.3±0.05

25M/Roll

LMPG-10-φ100/50

100±0.1

1.20±0.05

100±0.1

2.4±0.05

25M/Roll

LMPG-10-φ120/60

120±0.1

1.25±0.05

120±0.1

2.5±0.05

25M/Roll

LMPG-10-φ150/75

150±0.1

1.25±0.05

150±0.1

2.5±0.05

25M/Roll

LMPG-10-φ180/90

180±0.1

1.30±0.05

180±0.1

2.6±0.05

25M/Roll

 Specification

Before Contraction

After Contraction

Packing Method

Inner Diameter(MM)

Wall Thickness(MM)

Inner Diameter(MM)

Wall Thickness(MM)

LMPG-35-φ30/15

30±0.1

1.46±0.05

30±0.1

3.0±0.05

20M/Roll

LMPG-35-φ40/20

40±0.1

1.46±0.05

40±0.1

3.0±0.05

20M/Roll

LMPG-35-φ50/25

50±0.1

1.46±0.05

50±0.1

3.2±0.05

20M/Roll

LMPG-35-φ60/30

60±0.1

1.60±0.05

60±0.1

3.2±0.05

20M/Roll

LMPG-35-φ70/35

70±0.1

1.60±0.05

70±0.1

3.2±0.05

20M/Roll

LMPG-35-φ80/40

80±0.1

1.60±0.05

80±0.1

3.2±0.05

20M/Roll

LMPG-35-φ90/45

90±0.1

1.60±0.05

90±0.1

3.2±0.05

20M/Roll

LMPG-35-φ100/50

100±0.1

1.60±0.05

100±0.1

3.2±0.05

20M/Roll

LMPG-35-φ120/60

120±0.1

1.65±0.05

120±0.1

3.3±0.05

20M/Roll

LMPG-35-φ150/75

150±0.1

1.65±0.05

150±0.1

3.3±0.05

20M/Roll

LMPG-35-φ180/90

180±0.1

1.65±0.05

180±0.1

3.3±0.05

20M/Roll

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